The push for environmental sustainability gets stronger by the day and the automotive sector is hard at work creating ‘cradle to cradle’ circular economies that dramatically reduce harmful waste. First Battery, in its drive to promote green energy, recently launched a range of lead-acid truck batteries that are 96% recyclable at the company’s state-of-the-art recycling facility in Benoni, Gauteng.
“Our recycling infrastructure is a critical part of our environmental responsibility strategy,” says Charles Van Aswegen, director of manufacturing at First Battery (a division of Metair Investments Ltd).
“By maintaining a closed-loop system, we effectively reduce waste, minimise pollution and ensure the highest quality of recycled materials for new battery production,” he adds.
The company’s state-of-the-art recycling facility in Benoni is a cornerstone of its sustainability strategy. The facility features advanced technology to efficiently recycle used lead-acid batteries, including a battery breaker, an effluent plant for acid treatment, a lead smelter and a plastic reprocessing plant. These components work together to ensure that nearly all parts of a used lead-acid battery are recycled and repurposed.
The recycling process includes collecting batteries from First Battery Centre (the consumer-facing brand of First Battery) franchises, other automotive customers and industrial sources nationwide. So-called ‘scrap’ batteries are then transported to the Benoni plant, where they are processed through a battery breaker that separates lead, plastic and acid.
The acid is neutralised and processed through the effluent plant, while the plastic components are converted into pellets for reuse. The lead pieces are refined and blended to produce lead alloys for new batteries. Any non-reclaimable elements are safely disposed of in compliance with environmental regulations.
“The Benoni facility is a clear demonstration of First Battery’s commitment to sustainability, which extends beyond recycling,” says Van Aswegen. “The company’s five manufacturing facilities are ISO 50001:2018 certified, adhering to the highest international standards for energy management. The certification highlights First Battery’s proactive approach to reducing its environmental footprint and optimising energy usage.
“Additionally, First Battery offers eco-friendly solutions such as solar batteries, empowering consumers and businesses to adopt renewable energy sources. This aligns with the global momentum towards sustainable energy practices, promoting greener solutions that reduce environmental impact.
“As global demand for batteries grows and concerns over environmental impact persist, First Battery is setting a new standard for sustainability in the industry.”
Strategic focus on sustainability and innovation
With a rich heritage dating back to 1931, the company has consistently demonstrated leadership in the battery manufacturing industry and has evolved from a traditional battery producer to a premier provider of advanced energy storage solutions for automotive and industrial sectors.
“This transformation highlights First Battery’s strategic focus on sustainability and innovation, ensuring that its products meet today’s energy demands and contribute to a healthier environment for future generations,” says Van Aswegen.
According to Shane Petersen, director of sales and marketing at First Battery: “For decades, we have prioritised sustainability in our operations. Our 96% recyclable lead-acid batteries speak to our enduring commitment to environmental stewardship and innovation. We are not just providing energy solutions; we are redefining them to meet the future’s needs as well as the needs of our customers while minimising our ecological footprint.”
Petersen emphasises the importance of innovative methods such as enhanced recycling, highlighting First Battery’s ongoing commitment to investing in this essential aspect of its business operations.
“It’s important to note that the colour of the battery lid doesn’t signify the commitment to recycling; it’s what the manufacturer does with it that counts. At First Battery, our commitment to sustainability and efficient resource management sets an example for the industry, ensuring a more sustainable future for generations to come,” Petersen concludes.
